Trust us to catch the problems others miss.
Bring reliable, high-performing products to market, knowing every component has been rigorously tested and inspected. Our electronics manufacturing testing expertise ensures your standards are met at every step.
Your product defines your reputation and will only be as successful as its performance, safety, and reliability benchmarks. That’s why our electronics manufacturing testing and inspection services are built to ensure your electronic assemblies meet the highest standards at every stage of the manufacturing process. From the earliest prototypes to full-scale mass production, we provide the confidence you need to deliver flawless products to market.
By catching problems or potential defects early on, we can mitigate them at a less expensive stage in the assembly process. This allows you to reduce risks, improve product reliability, and streamline your path to market so your customers get trustworthy products.
OUR CAPABILITIES
In-circuit testing identifies basic circuit issues like short circuits and open connections before powering the board. Using both passive and active testing, ICT ensures integrity, verifying electronic components and connections early in the manufacturing process to improve product reliability.
A functional test validates that the board performs as intended in real-world conditions. Combining automated processes and manual verification ensures every component operates correctly, including tasks like firmware loading and software validation, for consistent overall performance.
Dielectric testing (HIPOT) simulates high-voltage conditions to ensure electrical insulation and safety. Critical for meeting certifications like UL, HIPOT testing prevents risks such as shocks, fires, or equipment failures, ensuring devices are safe and reliable in the field.
SPI focuses on the solder paste application before SMT components are placed. Using 3D measurements, it verifies paste volume, height, and alignment to catch issues like poor paste release or printed circuit board (PCB) warping early in the process. This step ensures a solid foundation for reliable solder joints during assembly.
Pre-reflow inspection uses automated optical inspection (AOI) with line-scan technology to verify component placement, polarity, and alignment before reflow. This process detects defects early, preventing defective boards, minimizing rework, and reducing costs. AOI also compensates for heat-related PCB warping during reflow, catching defects that occur later in production.
X-ray inspection allows us to effectively analyze hidden areas, such as solder joints under BGAs, to identify voids, short circuits, and insufficient solder. This method ensures defect detection in places traditional inspections cannot reach, maintaining product quality and reliability.
MANUFACTURING PROCESS
First-off inspection validates the first unit of a work order by evaluating SMT assembly, solder quality, and alignment against IPC standards. Any issues are addressed before mass production begins to ensure accuracy from the start .
AOI uses automated systems to detect defects early in production, such as solder joint issues, component markings or misplacement, and polarity errors. This ensures downstream quality by catching problems before they escalate.
Post-SSM/wave inspection verifies solder quality and component placement for through-hole assemblies. It ensures there’s no flooding or bridging and that all leads are correctly aligned.
Hand solder inspection ensures the solder quality and polarity of manually soldered components. A second assembler performs this step for unbiased verification, maintaining precision and accuracy .
Final inspection ensures overall product integrity by reviewing mechanical assembly, conformal coating, and depanelization. It confirms compliance with all quality standards before delivery .
The 5% Inspection evaluates a subset of boards, both pre-test and post-test, to ensure process consistency and quality. It includes checks for SMT components, through-hole soldering, and mechanical assembly .
Testing combines in-circuit testing (ICT), functional testing, and dielectric testing (HIPOT) to verify board functionality, safety, and overall performance under real-world conditions.
The post-test 5% inspection focuses on conformal coating and other specific post-test requirements. This final step ensures all boards are production-ready and meet customer expectations.
TESTIMONIALS
WHY AUGUST ELECTRONICS
Our multi-layered inspection process ensures nothing is overlooked, including AOI, first-off inspection, and 5% pre- and post-test inspections. Every product undergoes meticulous checks to guarantee the highest quality and reliability.
We adhere to globally recognized standards like IPC-A-610, UL certifications, and ISO 9001:2015. These certifications validate our commitment to safety, operational reliability, and production integrity.
Our quality inspections are conducted by dedicated experts with clear role segregation. From unbiased second reviews to meticulous checks, every process ensures accurate, objective results.
Production halts until our first-off panel is approved. This process identifies and resolves issues early, reducing the risk of defects and protecting production timelines.
We offer robust testing solutions, including In-Circuit Testing (ICT), Functional Testing, and HIPOT. Each process ensures your products meet safety and reliability standards at every stage.
We partner closely with your team to address challenges and deliver quick resolutions. Our collaborative approach ensures seamless problem-solving and continuous improvement.
RESOURCE LIBRARY
CONTACT US
Yes, you entirely define our testing process. We integrate your equipment, jigs, software, and processes, ensuring our testing aligns perfectly with your product’s requirements and specifications.
We adhere to IPC-A-610 standards for quality and safety certifications like UL. We are also certified to ISO 9001:2015 and ISO 13485:2016 standards, demonstrating our commitment to quality management and regulatory compliance. Additionally, our facility is approved for manufacturing to CSA, UL, and ETL standards. We comply with ATEX/IECEx QAN/QAR requirements and hold memberships and certifications with IPC, including IPC 7711/7721 standards. As a participant in the Controlled Goods Program (CGP) and Joint Certification Program (JCP), we meet stringent requirements for safeguarding sensitive goods and military-technical data. If needed, we can comply with additional customer-specific standards.
We offer automated electronics testing capabilities, including automated optical inspection (AOI) for SMT components, fully automated in-circuit testing (ICT) setups for large-scale production, and software-driven functional testing for operational validation.
During inspections, defects are identified and logged. Our quality team provides immediate feedback to production and halts production if necessary to prevent defects from propagating through the electronics manufacturing process.
Turnaround times depend on the complexity and volume of the project. However, our integrated, in-house processes make it significantly less time-consuming.
We maintain open communication, providing real-time feedback and detailed documentation. Our quality team works closely with your engineers to address any issues promptly.
Yes, we encourage customers to visit our facility to observe our processes and discuss any requirements or adjustments in person. Contact us to set up a tour.
Our inspection processes are guided entirely by our quality management systems (QMS). This systematic approach enables us to identify non-conforming products quickly, isolate them from production, and implement corrective actions to prevent their recurrence. Maintaining strict quality standards ensures consistent and reliable results for all PCB boards and other electronics components we evaluate.
Pricing is based on the project’s complexity, volume, and specific testing requirements. We provide detailed quotes aligned with your needs.
Our services ensure quality, reliability, and safety, reducing defects, minimizing rework, and protecting your brand reputation, ultimately saving you time and money.
We follow a standardized, documented process and perform regular in-process checks (e.g., every two hours). Our quality team is responsible for rigorous oversight at every stage and provides valuable insights into your products’ performance and connectivity.
No, we do not manufacture or supply test fixtures or jigs. The customer must provide these as part of the testing setup. However, we work closely with customers on manufacturing test development implementing their provided test fixtures, processes, and instructions to ensure accurate results.